Allergen-free and allergen-controlled. Completely separate.
Most co-packers cannot offer true separation. We can. Our estate includes two physically distinct packing environments — giving food brands the compliance, safety and confidence they need, all on one site.
Allergen-Free Facility
3
Unit · 8,000 sq ft
Allergen-Free Production
Our dedicated allergen-free unit operates under strict protocols to ensure zero cross-contamination risk. This environment is reserved exclusively for products that must be free from all allergens — ideal for brands with sensitive customer bases or strict retailer requirements.
Separate staff, equipment, storage and cleaning regimes ensure this unit remains a fully controlled, allergen-free zone at all times.
Physically separate building on the same estate
Dedicated staff — no crossover with allergen units
Separate equipment, tools and utensils
Independent cleaning and sanitation regime
Full traceability and documented QC records
Ideal for free-from, health food and baby product brands
Allergen-Controlled Facility
4
Unit · 8,000 sq ft
Allergen-Controlled Production
Our dedicated allergen-controlled unit is equipped to handle products containing nuts and other major allergens safely and responsibly. Rigorous management procedures, clear product segregation and thorough cleaning validation mean allergen-containing products are handled with the highest level of care.
This unit operates under documented allergen management procedures fully compliant with BRCGS AA Grade and retailer standards.
Dedicated to nut-containing and allergen products
Segregated from allergen-free operations at all times
Documented allergen management and cleaning procedures
BRCGS AA Grade allergen control protocols
Full product labelling and traceability
Suitable for snacks, confectionery and mixed ingredient products
BRCGS AA Grade certified · Why this matters: Physical separation — not just procedural separation — eliminates cross-contamination risk. Both units share the same estate but operate as completely independent environments with their own staff, equipment and cleaning regimes.
About Complete Packaging Solutions
Leicester's most capable co-packing facility.
We are a specialist contract packing company operating three dedicated production units on the same Leicester industrial estate. With 24,000 sq ft of purpose-built co-packing space across Units 3, 4 and 9 at Ashville Way, we handle everything from high-speed automated lines to meticulous hand-packing.
Critically, we operate two completely separate packing environments — one fully allergen-free facility and one dedicated to allergen-containing products including nuts. This gives food brands the confidence and compliance they need, without compromise.
Our clients range from fast-growing eCommerce brands to major FMCG retailers. One call to CPS is all it takes to get your product packed, labelled and ready for the shelf — on time and on specification, every time.
24,000
Square feet of production space
3
Dedicated production units — same estate
2
Separate allergen & allergen-free environments
UK
Nationwide coverage from Leicester
BRCGS
AA Grade Certified
Our Services
Everything under one roof.
From high-speed automated packing lines to precision hand assembly — every service your brand needs, without the liquid filling. One facility, one team, complete solution.
01
Machine Packing (VFFS)
High-speed vertical form fill sealing for loose, dry goods, granules and powders. Accurate, efficient and scalable.
Learn More
02
Hand Packing
Skilled operatives for fragile, bespoke and customised packing that requires human precision and care.
Learn More
03
Sachet Filling
Portion-controlled, air-tight sachet packing for powders, granules, supplements and sample products.
Learn More
04
Pouch Packing
Resealable and flush-seal pouches for dry goods and powders — compact, lightweight and retail-ready.
Learn More
05
Flow Wrapping
High-speed horizontal bagging — up to 70 bags per minute — for bars, trays, soaps and solid products.
Learn More
06
Shrink Wrapping
Heat-shrink film for multipacks, transit protection, tamper evidence and retail-ready display formats.
Learn More
07
Labelling & Barcoding
Automated and hand-applied labelling, barcode printing and re-labelling for retail and export compliance.
Learn More
08
Rework & Rectification
Damaged or incorrectly packed products restored to shelf-ready condition — quickly and professionally.
Learn More
09
eCommerce & Fulfilment
Pick, pack, label, store and despatch for DTC, Amazon FBA, subscription boxes and online marketplaces.
Learn More
Why Choose CPS
The difference is in the detail.
Scale Without Compromise
Three dedicated units, 24,000 sq ft, and the capacity to handle multiple concurrent production runs without sacrificing quality or communication.
Fast Turnaround
Dedicated capacity means we move at your pace. Brief to production-ready faster than you would expect from a co-packer of our scale.
Quality You Can Trust
Rigorous QC at every stage, full product traceability, and BRCGS AA Grade certified processes. Every unit leaving our facility meets your specification.
True Partnership
We are an extension of your team. Direct communication, honest timelines, and a Leicester-based team that genuinely cares about your brand's success.
Our Facility
Three units. Two environments. Zero compromise.
Units 3, 4 & 9 on Ashville Way — all on the same Leicester estate. We operate a fully allergen-free unit and a dedicated allergen-controlled unit for products containing nuts and other allergens. One team, one estate, two completely separated environments.
3
Unit · 8,000 sq ft
Allergen-Free
4
Unit · 8,000 sq ft
Allergen Controlled
9
Unit · 8,000 sq ft
General Packing
📍 Ashville Way, Leicester, LE8 6NU24,000 sq ft total
How It Works
From brief to delivered in five steps.
Step 01
Enquire
Tell us your product, volumes and timeline. We respond within 24 hours.
Step 02
Quote
Clear, competitive pricing. No hidden costs, no vague estimates.
Step 03
Sample
Trial run so you can approve quality before full production.
Step 04
Production
Full-scale packing with quality checks at every stage.
Step 05
Deliver
Retail or eCommerce-ready, despatched on time, every time.